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0632 Resolving blockages in gypsum (products)

Measures against clogging of gypsum powder that tends to remain in the four corners! A case study of installing a brody disk.

We would like to introduce a case where "Blow Disks" were used to address issues of gypsum powder clogging and residue in the product receiving hopper. To counter problems such as blockages at the discharge section and residues that tend to accumulate in the four corners, we installed one Blow Disk on each side, 150mm above the discharge section. Additionally, by placing one Blow Disk on each side of the flat area adjacent to the upper R surface, for a total of 8 disks, we have resolved the clogging of gypsum (product). 【Case Overview】 ■Trouble Details - Blockage at the discharge section - Tendency for residues to accumulate in the four corners ■Control - Controlled by a C-SV4 controller with 4 built-in solenoid valves - Sequentially activating air for 2 Blow Disks at a time with a time delay for all 8 disks 【Key Points of This Equipment】 ■The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

  • Mixer/agitator
  • Clog prevention device

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Aerospace Solutions: Pipe Clogging Countermeasures with MAGPICKER

Solve pipeline blockages in aerospace chemical materials manufacturing processes with MAGPICKER!

In the aerospace industry, there is a demand for both weight reduction and the efficiency of manufacturing processes. Clogging in the piping of chemical material manufacturing processes not only decreases production efficiency but also leads to increased costs such as equipment replacement and cleaning expenses. MAGPICKER addresses these issues by being used upstream in the piping to suppress clogs caused by debris and scraps. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to piping clogs - Reduction of piping cleaning and replacement costs 【Benefits of Implementation】 - Reduction in piping cleaning and repair costs - Improvement in production efficiency - Prolonged equipment lifespan

  • Ceramics
  • Filtration Equipment
  • Solid-liquid separation filter
  • Clog prevention device

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Measures for Pipe Clogging Using MAGPICKER for Ceramics Industry

Solve pipe clogs in the ceramics molding process with MAGPICKER! Reduce cleaning and replacement costs.

In the ceramics industry’s molding process, scraps and offcuts of ceramic materials can clog the pipes, necessitating cleaning or equipment replacement. This can lead to significant costs. By introducing MAGPICKER, foreign objects in the pipes can be removed, reducing the risk of clogging. This contributes to lowering maintenance costs for the pipes and improving production efficiency. 【Usage Scenarios】 - Measures against pipe clogging in the ceramics molding process - Prevention of pipe troubles caused by material scraps and offcuts 【Effects of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of the production line

  • Ceramics
  • Filtration Equipment
  • Solid-liquid separation filter
  • Clog prevention device

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Countermeasures for Pipe Clogging Using MAGPICKER for Automotive Parts Inspection

Solve pipe clogs in the automotive parts manufacturing process with MAGPICKER! Reduce cleaning and replacement costs.

In the automotive parts inspection process, it is important to prevent foreign matter contamination and maintain quality. Pipe blockages can lead to delays in the inspection process and a decline in the quality of parts. By introducing MAGPICKER, foreign matter in the pipes can be removed, reducing the risk of pipe blockages. This contributes to the efficiency of the inspection process and the improvement of quality. 【Usage Scenarios】 - Piping of chemical materials in the automotive parts manufacturing process - Measures against foreign matter contamination in the parts inspection process 【Effects of Introduction】 - Reduction in pipe cleaning costs and repair expenses - Increased efficiency of the inspection process - Improvement in parts quality

  • Ceramics
  • Filtration Equipment
  • Solid-liquid separation filter
  • Clog prevention device

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Countermeasures for Pipe Clogging in Precision Cleaning with MAGPICKER for Electronic Devices

Solve piping blockages in chemical material manufacturing processes with MAGPICKER!

In the precision cleaning process of the electronics industry, the contamination of foreign substances greatly affects product quality. In particular, fine foreign substances in the cleaning solution can cause pipe blockages, leading to decreased cleaning efficiency and product defects. MAGPICKER reduces the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in debris and scraps upstream of the piping, thereby supporting a stable cleaning process. 【Usage Scenarios】 - Precision cleaning process in electronics manufacturing - Chemical materials manufacturing process - Reduction of production stoppage risks due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the cleaning process - Improvement in product quality

  • Ceramics
  • Filtration Equipment
  • Solid-liquid separation filter
  • Clog prevention device

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Countermeasures for Pipe Clogging in the Polishing Process Using MAGPICKER for Metal Processing

Solve pipeline blockages in grinding processes with MAGPICKER! Reduce cleaning and repair costs.

In the metal processing industry, particularly in the polishing process, the contamination of polishing debris and materials leading to pipe blockages is a significant issue. Pipe blockages result in decreased production efficiency and increased costs for cleaning and repairs. MAGPICKER addresses these problems and supports a stable production system. 【Usage Scenarios】 - Coolant fluid piping in the polishing process - When pipe blockages occur due to the contamination of polishing debris or foreign substances 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Improvement in production efficiency - Stabilization of product quality

  • Ceramics
  • Filtration Equipment
  • Solid-liquid separation filter
  • Clog prevention device

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